TORNEX

TORNEX Melamine Foam Precision Absorption from Open Cells.

Melamine foam is an open-cell foam formed from thermoset melamine resin in a 6-sided 3D mesh structure. At an ultra-light 8–11 kg/m³, it uniquely meets NRC 0.85+ acoustic absorption, 0.033 W/mK thermal insulation, ±200°C temperature stability, and 9 international fire certifications — all simultaneously. TORNEX takes VIXUM raw blocks (Dongsung Chemical) and finishes them in-house with V-cut · CNC milling, paint coating, and flame-retardant post-treatment, shipping as TORNEX Melamine Foam.

TORNEX Melamine Foam
COLLECTIONS

Finished products, or custom-tailored to the site.

Specifications

General Specifications

Raw Material
Dongsung Chemical VIXUM Melamine Foam
Structure
Thermoset melamine resin · Hexagonal 3D open-cell mesh
Density
8 – 11 kg/m³ (ultralight)
Thickness
25 / 50mm standard (up to 440mm on order)
Dimensions
600 × 600mm (cutting up to 2,560 × 1,260mm)
NRC
0.85+ (25mm direct mount · 0.95+ with air gap)
Thermal
0.033 W/mK (KCL certified)
Temperature Stability
±200℃
Fire Rating
9 international certifications (KFI · UL94 V-0 · EN 13501-1 · ASTM E84 etc.)
Environmental
OEKO-TEX Std 100 · EPD (Zero VOC · Zero HCHO)
Colors
20 standard + Pantone custom
Patterns
9 standard patterns (Wall Tile 3 · Baffle 5 · Cloud 3) + made-to-order
Fabrication
In-house V-cut · CNC · Coating · Post flame-retardant treatment (Tornex factory)
Lead Time
2 – 3 weeks including fabrication
Fabrication
CNC Milling
9 standard patterns + custom orders
Paint Coating
20 base colors + Pantone custom matching (in-house coating line)
Flame-retardant Post-treatment
Korean fire certifications (KFI · KCL UL94 V-0/HB)
Non-standard Cutting
Up to 2,560 × 1,260mm · 440mm thickness
Acoustic Consulting
Treble simulation + recommended specification calculation
Lead time
2 – 3 weeks including fabrication
Cases

Spaces using TORNEX Melamine Foam.

2 recent projects where TORNEX Melamine Foam was the primary or mixed material. See all cases →

Why Tornex

Focus on the design. Tornex handles the rest.

Design, supply, fabrication, and quality control — in one place. Performance and aesthetics together, at the most reasonable total cost.

01

Broad colors, deep stock

A wide range of standard panels held ready for immediate shipping. 132 standard colors plus Pantone custom matches on request.

02

Uncompromised quality

Imported panels produced at the optimal density for both acoustic and finish performance. Lot-to-lot color variation controlled within ±5%.

03

Unmatched fabrication capability

PET-specialized fabrication including V-cuts, drilling, and precision cutting. Panels up to 1.5 × 3.4 m, tracked through a digital BOM system so even low-volume, high-mix orders ship without error.

04

135 standard colors + custom production

A single PET design tile palette of 135 colorways. RAL and Pantone custom matching is handled through the Custom Catalog.

05

Quantity and performance, predicted.

We simulate thickness, air gap, and density combinations at drawing level and calculate the minimum quantity needed to meet your target RT60.

06

Material and service verified by certification

Certified to GRS, OEKO-TEX, Global GreenTag, EPD, HPD, and other leading environmental and quality standards.

FAQ

Frequently asked questions

01How does melamine foam differ from polyurethane (PU) foam?+

Open-cell cellular structure with chemical-free expansion and intrinsic flame retardance. NRC 0.85+, 8–11 kg/m³, 0.033 W/mK insulation. Outperforms PU foam in absorption, insulation, and fire safety — without surface delamination.

02Which 9 international fire certifications apply?+

KFI · KCL (Korea), DIN 4102 B1 (Germany), EN 13501 (EU), UL 94 V-0 (North America), NFPA · ASTM E84 (US), NF F 16-101 (railway · France) and more. In-house post-flame-retardant treatment line.

03Can you do Pantone matching and non-standard sizes?+

20 base colors plus in-house Pantone matching coating line. Non-standard cutting up to 2,560 × 1,260 mm with up to 440 mm thickness. 9 standard patterns (Wall Tile 3 · Baffle 5 · Cloud 3) plus custom V-cut and CNC pattern milling — all in-house.

04What is the lead time including fabrication?+

Standard SKUs ship immediately; 2–3 weeks including fabrication. Non-standard sizing, Pantone matching, and post-flame-retardant treatment all run on our own lines — no outsourcing.